The post A Guide to Dye Penetrant Inspection: NDT Method for Defect Detection appeared first on AQM BD.
]]>Dye Penetrant Inspection (DPI) stands as a method to achieve this very goal. DPI is a non-destructive testing (NDT) technique used to assess the properties and integrity of materials, aiming to uncover surface-breaking defects or discontinuities.
In this concise guide, we will introduce you to the concept of dye penetrant inspection and explore its essential components and key elements in the inspection process.
Dye Penetrant Inspection, also commonly referred to as Liquid Penetrant Inspection (LPI), is a non-destructive testing method. The inspector uses a dye or liquid to a surface in order to identify any potential defects in the subjected item, such as airline cracks and micro-porosity to other forms of discontinuities.
Today, it is one of the most common inspection methods, highly versatile, and allows the inspector to use the testing method without damaging the object they’re inspecting.
The DPI process follows a systematic methodology that follow several crucial steps. Below, we present a simplified outline of the procedure:
Surface Preparation: The inspector will clean the tested item by applying dipping, spraying or brushing. This is to ensure that the penetrant later can effectively access the surface defects.
Penetrant Application: The selected penetrant, which can be either a visible dye, a fluorescent penetrant, or a water-washable penetrant, is then applied to the surface. The choice of penetrant depends on considerations such as the environment, surface finish, and customer requirements.
Dwell Time: The penetrant is allowed to soak on the surface for a specified period, during which it seeps into any surface defects. Any excess penetrant is then removed, and the surface is dried.
Developer Application: The developer is applied to the surface, drawing out the penetrant from any flaws. This process renders the defects visible, providing a visual indication of their presence under ultraviolet or white light.
The penetrant are then classified based on their sensitive level. Generally the inspector will employ dye penetrant techniques to identify issues such as:
DPI’s reach extends across various industries, and is frequently used in sectors where safety, reliability, and compliance with stringent standards are non-negotiable, from aerospace industry, electronics industry, oil and gast industry to the automotive sector. The advantages of the process include:
DPI is highly effective in the early detection of surface defects, preventing their progression into critical problems that might jeopardising the safety or performance. Recognising these defects in the initial stages of manufacturing is instrumental in avoiding expensive rework, product failures, and potential liability concerns.
The DPI can be used on a range of materials, including ferrous and non-ferrous, conductive and non-conductive, as well as magnetic and non-magnetic, making it very versatile.
The DPI offers the advantage of a quick and comprehensive inspections of surface areas. It can be used to examine large components or expansive structures, making it a valuable inspection method for industries where inspections on a larger items are required.
Although DPI is an effective method, it does come with some disadvantages, as highlighted below.
The DPI is designed to detect surface defects. As a result, it may not be suited for identifying defects that lie beneath the material’s surface. For such subsurface defects, alternative testing methods like radiographic or ultrasonic testing would be more appropriate.
The DPI involves a series of precise steps, including the application of penetrant, dwell time, excess penetrant removal, and developer application. It’s important that the inspector is skilled and well-trained to ensure that the penetrtant reach the surface defects effectiveley and that the results are interpreted correctly.
The DPI relies on visual inspection to identify indications of defects. As a result, the interpretation of these signs can be subject to individual judgment and may vary based on the inspector’s level of experience and the lighting conditions at the time of inspection.
Dye Penetrant Inspection is a non-destructive method that enables businesses to evaluate the properties and integrity of materials, uncovering surface-breaking defects or discontinuities without causing harm to the tested item. At AQM BD, we have over a decade of experience assisting businesses in inspecting their products and employing NDT testing methods across more than 40 countries worldwide. Whether you require assistance in inspecting goods at the manufacturer’s location or on-site, contact AQM BD for consultation, or a quotation today.
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]]>The post Quality Inspection for Energy Industry in Southeast Asia appeared first on AQM BD.
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Several key factors contribute to the energy industry’s competitive edge in Southeast Asia:
Quality assessment in the energy sector involves the methodical evaluation and confirmation of the excellence, security, and adherence of diverse commodities, gear, components, and methodologies linked to energy production, distribution, and usage. The energy domain encompasses a wide array of sectors, spanning fossil fuels, renewable energy, power generation, transmission, and more. The evaluation of quality plays a pivotal role in guaranteeing that all facets of these sectors fulfill the necessary standards, regulations, and stipulations. Here are some key facets of quality assessment in the energy field:
If you are looking for suppliers in the energy industry in Southeast Asia and would like to ensure that the quality would be as you expected, please contact us now. With more than 25 years of experience and local expertise, AQM BD will help to validate your suppliers and control the quality of your supply chain.
Click here for the brochure of AQM BD about Renewable Energy Sector.
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]]>The post Insider’s Guide to Witnessing Factory Acceptance Testing (FAT Witness) appeared first on AQM BD.
]]>Given these concerns, many importers now use third party inspection agencies to witness these pivotal acceptance tests. In this guide, we cover the key elements of third party FAT witnessing.
Factory Acceptance Tests stand as a systematic, documented validation process. The primary purpose is to check whether the newly fabricated equipment aligns with design specifications and performs optimally. Traditionally these tests are executed on the manufacturer’s premises and conducted by the manufacturer’s in-house team.
However, given the risks of fraudulent or misleading test reports, increasingly more businesses use third party inspectors to monitor these tests and validate manufacturer test reports.
Often, the very factories you collaborate with might be geographically distant, making it expensive and challenging to visit. Therefore, many buyers find third party agencies a cost-effective method to witness the testing.
Key benefits of FAT Witness include:
Being external, these third parties possess no motives, which gives you an unbiased evaluation.
Third-party inspections might detect issues potentially overlooked by the manufacturer.
These experts verify that the FAT meets global and client-driven standards.
It’s crucial to understand that the tests an industrial equipment or material undergo vary depending on the item. For illustrative purposes, we’ve selected a FAT Witness test for generators to demonstrate the process.
This involves evaluating the generator’s control system and associated components to ensure they match design specifications. Our inspector is present during the factory’s assessment of control functions, including power-on, shutdown, and emergency stop operations. The inspector then reviews the results to determine whether they are deemed acceptable.
The dummy load test evaluates the generator’s ability to handle operational loads without being connected to the primary system or main grid. Our inspection confirmed that the generator met the esteemed G2 standard in this particular test.
The earthing protection test will verify that the generator’s earthing system is functioning correctly and will safely divert fault currents to the earth, ensuring no electrocution or fire danger. In this scenario, the inspector noted the resistance between the ground contact and the metal component met standard requirements.
This critical test gauges a generator’s noise output. The inspector noted that the indoor ambient noise was detected within a meter of the diesel generator. However, since the client did not predefine noise parameters, the inspector could not confirm the test results.
Upon test completion, all participating individuals, from test executors to our inspectors, will affix their signatures to certify their presence. The client will also receive a comprehensive FAT Witness report, which includes photographs, inspector observations, and critical data files.
The primary purpose of the FAT Witness Test is to ensure that the factory conducts the factory acceptance test accurately and conform to standards. It’s important to understand the specific tests will differ depending on the product.
AQM BD covers 40+ countries globally and can attend factory acceptance tests for all major industrial product categories. If you need a FAT witness test or have any queries regarding these tests, don’t hesitate to contact us today.
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]]>The post Electronic products for e-commerce – Sourcing from Southeast Asia appeared first on AQM BD.
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Some of the most common electronic products that have high demand in e-commerce are below:
Some countries in S.E.A are well-known for their significant contribution to the global electronics industry, including:
First and foremost, having a decent supplier or manufacturer is mandatory. The expertise and capabilities of this supplier play a critical role in quality commitment. However, it is not easy to seek decent suppliers in S.E.A countries especially if you are not local. HQST will help to evaluate suppliers and their compliance to ensure they are proper entities for you to work with.
Besides, with more than 25 years of experience in inspection industry, AQM BD will ensure that your electronic products are free from substandard components or materials with AQM BD’s quality control solutions tailored for the electronics industry. Contact us today for more details!
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]]>The post Why are agricultural products from Southeast Asia becoming more popular today? appeared first on AQM BD.
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There are some benefits of importing agricultural products from S.E.A:
It is vitally important to find a decent supplier or manufacturer in S.E.A. The expertise and capabilities of this supplier must be checked carefully. This is not an easy task, especially when you are not local. AQM BD can help to evaluate suppliers and their compliance to ensure they meet your standards.
In today’s world, food safety incidents present considerable risk. From the farm to the table, each stage encounters challenges in ensuring product safety, quality, and effectiveness. Whether you are a grower or food packer or play a crucial role in the food supply chain, it is your responsibility to demonstrate integrity and prioritise safety right from the source. AQM BD can be your partner to ensure food quality control is kept at every stage in your supply chain. Contact us now for more information.
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]]>The post Why should import machines for production from Asia? appeared first on AQM BD.
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Some popular machines which are normally imported from Asian countries are below:
The region’s robust manufacturing capabilities and technological prowess offer numerous advantages that make it an attractive source for cutting-edge equipment. Some key benefits of importing machines from Asia are below:
First of all, it is vitally important to find a decent supplier or manufacturer in Asia. The expertise and capabilities of this supplier must be checked carefully. This is not an easy task, especially when you are not local. AQM BD can help to evaluate suppliers and their compliance to ensure they meet your standards.
Furthermore, with more than 25 years operating in inspection service, AQM BD machinery quality control engineers and technical staff have long experience in quality control for machinery including inspections and testing for machinery, heavy equipment, plants, mining, transportation, and heavy construction. Our qualified staff is skilled in all aspects of quality control for machinery production, safety, operations, maintenance, and shipping.
Contact us for more information about machinery inspection services.
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]]>The post SOUTHEAST ASIA – AN IDEAL DESTINATION FOR SOURCING RUBBER PRODUCTS appeared first on AQM BD.
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Southeast Asia, renowned as a prominent rubber producer and exporter, benefits from favorable cultivation conditions, including a suitable climate, fertile soil, and ample rainfall, making it an ideal hub for rubber plantations. Here are some reasons why Southeast Asia is an excellent source for rubber and its products:
Southeast Asia exports a variety of rubber products, including:
Not many companies and manufacturers have enough capabilities to cover all necessary inspection activities due to the lack of manpower, expertise, and experience. Thus, a third-party quality control service provider is an ideal option to balance between quality, expense, and convenience. A professional inspection service provider like AQM BD can offer comprehensive services for inspection, as well as factory audit and ESG services to ensure you select the best suppliers.
If you have any concerns about the quality of your rubber products, contact us today for consultancy.
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]]>The post COMMON QUALITY CONTROL FOR SEAFOOD PRODUCT appeared first on AQM BD.
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Ensuring the quality of seafood through inspections serves several crucial purposes:
Typical inspections for seafood encompass evaluating different aspects of the product to ensure its safety, freshness, and adherence to regulatory standards. The following assessments are frequently conducted:
To view our sample report for seafood, click here.
Not many companies and manufacturers have enough capabilities to cover all necessary inspection activities due to the lack of manpower, expertise, and experience. Thus, a third-party quality control service provider is an ideal option to balance between quality, expense, and convenience. A professional inspection service provider like AQM BD can offer comprehensive service for inspection, as well as factory audit and ESG services to ensure you select the best suppliers.
If you have any concerns about the quality of your seafood products, contact us today for consultancy.
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]]>The post How to obtain the Children’s Product Certificate in 2023 appeared first on AQM BD.
]]>While the US has a robust domestic toy industry, it also heavily relies on toy imports to meet the diverse demands of American consumers. The US imports toys from various countries, reflecting the global nature of the industry. China, with its vast manufacturing capabilities and diverse product range, remains a prominent player in the US toy import market. Additionally, countries such as Mexico, Canada, Japan, and several European nations also contribute significantly to the US toy import market. In the case you are planning to import toys and Children’s Products into the US, it is crucial for you to understand how the regulations around Children’s Product Certificates (CPCs) work.
A children’s product certificate, commonly known as a CPC is a document emited by the importer or the local US manufacturer that verifies the compliance of a product with CPSIA requirements. The Children’s Product Certificate (CPC) ensures that children’s products are safe and do not pose any threats to their well-being. The CPC is requested by US customs, goverment related institution and e-commerce marketplaces.
The CPSIA Children’s Product Certificate covers an extensive range of products specifically created for children. This includes toys of various types, such as dolls, building blocks, puzzles, and electronic gadgets. Essential childcare articles like cribs, high chairs, strollers, and playpens. Juvenile products, including car seats, bicycle helmets, and baby monitors. Children’s clothing and accessories, such as garments, footwear, jewelry, and school supplies.
A Children’s Product Certificate (CPC) includes vital information that substantiates a product’s conformity with safety regulations. Key elements typically found in a CPC are:
Product Identification: The certificate begins by clearly identifying the product for which it is issued. This includes details such as the product name, model, date and place of where this product was manufactured.
Manufacturer or Importer Information: The certificate specifies the name, address, and contact details of the manufacturer or responsible party. This ensures transparency and facilitates traceability in case of any safety concerns or recalls.
Testing and Compliance: The CPC provides details of the applicable safety standards or regulations that the product adheres to. It may reference specific regulations, such as ASTM F963 for toys or CPSIA for general children’s products, along with the test methods employed.
Test Results and Lab Documentation: The certificate includes information on the specific tests conducted on the product, along with the information of the lab. This documentation serves as evidence that the product has undergone thorough assessment for potential hazards.
Obtaining a CPSC Children’s Product Certificate involves several key steps to ensure compliance with the safety regulations set by the Consumer Product Safety Commission (CPSC). By following these steps, manufacturers and importers can demonstrate that their children’s products meet the required safety standards:
Is it CPC mandatory for Amazon?
Amazon, as a responsible marketplace, expects sellers to provide evidence of compliance with applicable safety standards. So, yes Children’s Product Certificate (CPC) is mandatory for selling children’s products on Amazon.
Can an overseas supplier issue the CPC?
No, an overseas (non-US) supplier cannot issue a Children’s Product Certificate (CPC) specifically for the Consumer Product Safety Commission (CPSC) in the United States. The CPSC requires that the CPC be issued by a responsible party (manufacturer or importer) located within the United States.
Is laboratory testing mandatory?
Yes, laboratory testing is mandatory for obtaining a Children’s Product Certificate (CPC), the product must undergo testing by an accredited third-party testing laboratory. AQM BD laboratories have been approved by the CPSC and can help you to evaluate products according to the CPSC’s safety guidelines.
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]]>The post Why Is Asia The Best for Importing Textiles, Garments, and Footwear to Australia? appeared first on AQM BD.
]]>Although Australia produces textiles and garments locally, the industry has declined in recent years due to high labour costs, competition from overseas manufacturers, and changing consumer preferences.
According to the Australian Bureau of Statistics (ABS), the textile, clothing, and footwear manufacturing industry had approximately 37,500 workers in 2019, down from a peak of roughly 98,000 in the early 1980s.
Although this sector in Australia focuses on manufacturing high-quality, specialised products that frequently employ environmentally friendly and domestically sourced materials, the industry is relatively small, accounting for less than 5% of entirely produced garments in Australia, and is encountering significant challenges in the face of less expensive imported products.
Asia is often considered the best place for sourcing textiles, garments, and footwear for several reasons:
These factors make Asia an attractive sourcing destination for textiles, garments, and footwear, offering a cost-effective and efficient supply chain that can produce high-quality products on a large scale.
Here are some noteworthy facts about the export of textiles, garments, and footwear from Asia:
While Asia presents a promising sourcing destination, locating reliable suppliers can be challenging. When sourcing from Asia, buyers should consider the following key points.
Finding the right supplier is essential to any successful product. There are several reasons why it is essential to trust a supplier:
The significance of carefully selecting suppliers becomes evident as it can have not only financial implications but also impact the reputation of your brand or company.
As the climate becomes more unpredictable, and the COVID-19 pandemic and other socioeconomic events continue to have consequences, organisations must prioritise Environmental, Social, and Governance (ESG) considerations, especially when exporting to some developed countries where ESG is mandatory.
Your suppliers must fulfil all required social and ethical compliance, such as child labour laws, safety and health, minimum wage, etc.
It is also crucial that your suppliers’ production strictly follows the environmental protection laws and energy efficiency.
ESG compliance will help to enhance your brand image and reputation in the market, giving you a solid competitive advantage to be outstanding from your competitors. Hence, make sure your suppliers can achieve these requirements.
Quality, without a doubt, is the key factor in selecting a supplier. It is vitally important to ensure all quality standards and criteria are fulfilled. Various quality inspections and product testing processes are requested to guarantee that suppliers will strictly follow quality benchmarks and buyer guidelines. Furthermore, the quality here is not only about the product but also the entire production and shipment to secure flawlessly finished goods delivered successfully to customers.
Hence, it is about the quality of the supply chain, including supplies, production, packaging, loading and unloading, shipping, etc.
While many companies in western countries, such as Australia, New Zealand, and Singapore, have shifted their production to Asia to take advantage of its competitive benefits, this comes with the challenge of managing geographically distant production and, therefore, less supervision.
Typically, brands use a third-party’s help to ensure quality control when sourcing from Asia. Hiring a professional and accredited quality inspection service provider can help manage a part or the entire supply chain, which is often more cost-effective than an in-house team that may lack the necessary manpower, expertise, and experience to handle quality control.
With over 25 years in business serving thousands of customers worldwide, AQM BD is an internationally qualified and accredited third party that is fully capable of solving your concerns in quality control. We can help to verify suppliers, audit their factory and compliance, and ensure the quality of the products to meet your requirements.
Contact us now for enthusiastic and professional consultancy.
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